TECHNOLOGY SOLUTIONS FOR AUTOMOTIVE INTERIORS.
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1 TECHNOLOGY SOLUTIONS FOR AUTOMOTIVE INTERIORS.
2 HISTORY Hannes Auer founded GmbH in Oberaudorf, Germany, in The company produces innovative tooling and equipment technologies for manufacturing automotive interiors, such as door panels, instrument panels, and pillars. GmbH expanded already in 2001, with the establishment of Anlagenbau GmbH in Ebbs, Austria. It was originally planned as a production site but is now the headquarters of the group. It includes the areas of project planning, design, manufacture, installation and commissioning. The departments for prototyping, research and development are also located there. In 2012, the ground was broken for a new milestone in the company history: the new central building, with large offices and a manufacturing area of more than 3,600 m², has since 2013 served as the headquarters of the Group. An additional German sales office was established in Laufen, Upper Bavaria, in In 2014 the Group started to internationalize, enabling more effective implementation of international projects. In spring 2014 the Corporation opened operations in Michigan, USA. Half a year later a sales office was founded in Shanghai, China. The service and production subsidiary China Machinery Co Lt was established in spring 2016 in Chengdu, China, as was the subsidiary International Mexico in San Luis Potosi, Mexico. At the company headquarters, high customer demand has led to above-average growth of the Group. To meet market requirements, in 2014 a second construction phase was underway. The extension, with an area of more than 2,800 m², was ready for use in spring The international orientation, capacity expansion and cooperation with reputable technology partners makes it possible for the Group to implement sophisticated and global projects. BMW SUPPLIER INNOVATION AWARD nominated for innovative press-lamination of instrument panels 2 TECHNOLOGY FOR YOU
3 Vision drives our actions. MR. HANNES AUER CEO 1998 Founding of GmbH, with headquarters in Oberaudorf, Germany 2001 Establishment of Anlagenbau GmbH, with headquarters in Ebbs, Austria 2005 Establishment of IMAA (Interior Machines Austria) 2013 Construction and occupation of the new headquarters in Ebbs 2014 Presentation of the CrefoZert for creditworthy companies 2014 Establishment of the subsidiary in Michigan, USA 2014 Establishment of the subsidiary in Shanghai, China 2014 Establishment of the subsidiary in Laufen, Germany 2015 Expansion of the production and innovation centre in Ebbs, Austria 2016 Establishment of the subsidiary in Chengdu, China 2016 Establishment of the subsidiary in San Luis Potosí, Mexico TECHNOLOGY FOR YOU 3
4 TECHNOLOGIES Press lamination Vacuum lamination / thermoforming Edge wrapping Assembly lines / FlexLine Our technological advantage puts our clients in pole position. MR. CHRISTIAN MAYR Authorised Officer Joining / riveting Punching Anti-creak coating Hot air cutting Leather / textile lamination Hot melt application systems Textile system cells Vacuum lamination 2.0 Clip application Cut development Infrared dashboard welding 4 TECHNOLOGY FOR YOU
5 PRESS LAMINATION For the processing of decorative materials, offers various press lamination techniques such as genuine leather lamination, groove lamination and Exact Shape Laminating (ESL), developed in-house by. Column cladding Seat back cladding Instrument panels Door and side panelling Panels and armrests VACUUM LAMINATION / THERMOFORMING The innovative thermoforming technology offers enormous advantages in material consumption, surface quality and production flexibility. The newly developed vacuum lamination facility is suitable for tools from all manufacturers, and also has standard IMG capabilities. Door and side panelling Centre consoles Instrument panels Armrests EDGE WRAPPING The slide-guided edge wrapping technology, with hot air or IR glue, impresses with short cycle times, reduced energy consumption and easy maintenance. Optional servo operation means that even the most complex shapes can be realised. Centre consoles Instrument panels Door panels TECHNOLOGY FOR YOU 5
6 -FLEXLINE / ASSEMBLY LINES The inspiration for FlexLines are the flexible and highly-efficient assembly lines of the vehicle assembly OEMs. FlexLines are suitable for high and low-volume vehicle models and their derivatives. Integrable technologies: riveting, welding, gluing, alignment, setting clips, application of anti-creak coating, inserting screws, punching, camera testing etc. Door and column cladding JOINING / RIVETING offers 3 different joining technologies depending on customer requests and process requirements: ultrasonic, hot air / cold punch and hot punch. These can be integrated into free-standing single station machines, in-line facilities or as part of a FlexLine. Door and column cladding Centre consoles Seat backrests PUNCHING punching technology offers many different concepts for punching base parts and décors, especially as an integrative component in other processes and technologies. Free-standing units are also available. Door and column cladding Centre consoles 6 TECHNOLOGY FOR YOU
7 ANTI-CREAK COATING The application of anti-creak coating on individual components or complete doors can be integrated into FlexLines or done on a separate unit with the help of application technology developed by. Door panels Centre consoles and IT components Column cladding Seat backrests HOT AIR CUTTING Hot air cutting was developed and patented by. It was designed as a cost effective alternative to laser or water jet cutting, and is primarily suitable for textiles. It also easily removes excess pieces of PUR foam components. Column cladding Door inserts PUR foam components LEATHER / TEXTILE LAMINATION is a technological leader in the area of leather and synthetic leather lamination. Globally unique are the in-line lamination facilities for dashboards, with a cycle time of 35 seconds and sequential production options. For lower volumes there are also single station and turntable units, either with sliding or rotating upper plates. Dashboards Doors Centre consoles TECHNOLOGY FOR YOU 7
8 HOT MELT APPLICATION SYSTEMS The growing use of hot melt glue in interiors requires extremely even spray and bead application. Depending on the application, offers robot-based and fully automated spin spray, line spray and bead application, either in compartments or integrated into press lamination cells. Dashboards Door panel components Consoles etc. TEXTILE SYSTEM CELLS For production of laminated textile components with medium and high volumes, offers area-reduced, fully-automatic production cells with integrated hot melt application on the carrier part, including tool change option. Door panels Armrests Pull handles etc. VACUUM LAMINATION 2.0 The continuous development of vacuum lamination technology has helped us become one of the world's most modern vacuum lamination facilities. INNOVATIONS Door set manufacture VT + HT can be processed with two roll widths Trapezoid cut development Component-related length and width forming Film-free areas with hot melt Prepared for IMG / ESL Door panels Consoles 8 TECHNOLOGY FOR YOU
9 CLIP APPLICATION Various clip systems for different clip types have been developed for automated setting of retainer clips. Clips are stored, orientated, supplied, fed into the die head and placed into the retainer by a robot. Door panels CUT DEVELOPMENT has its own cut development laboratory with two different 3D printers, a ZÜND cutter and two industrial sewing machines. In cooperation with our clients this means that we can reduce the textile development periods and costs by more than 50 percent. Column cladding Door inserts Dashboards INFRARED WELDING s decades of experience in infrared technology made it possible to develop IR welding tools for the welding of airbag shot channels, airflow channels and defrosters etc. Dashboards TECHNOLOGY FOR YOU 9
10 L O C AT I O N S USA COOPERATION Cartier Dr. Wixom, Michigan USA MEXICO INTERNATIONAL Avenida Central 105 Parque Industial WTC San Luis, S.L.P. MEXICO 10 TECHNOLOGY FOR YOU
11 GERMANY GmbH Niedervillern Laufen GERMANY GERMANY GmbH Rosenheimer Straße 30b Oberaudorf GERMANY CHINA CHINA MACHINERY CO LT Kelin Road West 618 Huayin Chengdu City Wenjiang Dist. CHINA AUSTRIA Headquarters Anlagenbau GmbH Kleinfeld Ebbs AUSTRIA TECHNOLOGY FOR YOU 11
12 SERVICE SERVICE THE TECHNOLOGY CENTRE Component development Component development support Basic material and process research Process optimisation and simulation with T-Sim Prototyping tools and 3D printing of components Concept development for production planning Plant concept and design Supervisory project management Interface definition for interrelated processes SERVICE FOR FACILITIES AND TOOLS, AS WELL AS EXTERNAL PRODUCTS Hotline for emergencies with service packages Online support with AIO remote service On-site service in the plant Individual maintenance plan creation and maintenance support Training for operating and maintenance personnel Original spare parts with suggested spare parts inventory concept System relocation and modernisation Production monitoring and support INDUSTRY 4.0 Preventive maintenance Transparency in production Productivity analysis 3D reality for design assistance Virtual production planning > % 35 sec. > 130 SYSTEMS AROUND THE WORLD FILM SAVINGS DASHBOARDS LEATHER LAMINATION CLIENTS AROUND THE WORLD In recent years, has delivered more than 300 systems to clients around the world. 50 percent film saving for clients with the use of ESL technology. This is the cycle time that clients can achieve with use of the dashboard lamination system. The client base includes over 130 different OEMs & TIER1s. 12 TECHNOLOGY FOR YOU
13 COOPERATION DASSAULT SYSTEMS Global 3D networking with 3D Experience makes it possible for to achieve globally simultaneous or time-delayed project planning, and overarching design. As one of the largest application partners for Dassault Systems, was selected to advise on the further development of CATIA software. An intensive, partner-like relationship with our clients ensures close cooperation to reach our mutual goals. MR. DANIEL SCHÖPF Authorised Officer EARLY PHASE Vehicle design is one of the most important differentiating features. The vehicle interior is also becoming increasingly important, especially with new electronic motors. Increasingly complex shapes can be a challenge in the manufacturing process. works with OEMs and TIER1s in this phase, and supports them with everything from feasibility studies to a well-secured manufacturing concept. The design is always of utmost importance. TECHNOLOGY FOR YOU 13
14 CLIENTS All well-known vehicle manufacturers and their suppliers from around the world are clients. is now a global leader in the areas of press lamination, vacuum lamination, edge wrapping, joining, assembly lines and hot air cutting, in special plant engineering for the automotive industry and its suppliers. Well-known clients in the automotive industry have for years been relying on 's technological expertise. offers comprehensive innovative solutions, from advice on component design to completed delivery of production facilities with service support during the entire production period. The sales volume of over 60 million euro is forecast to increase steadily in the future. The basis for this is highly motivated employees, a dynamic corporate culture and a constant pursuit of improvements and new technology - for the benefit of our clients. This innovativeness can be seen in the global patents in the area of lamination and edge wrapping technology, as well as robot applications. COMPANY MISSION as the worldwide benchmark for innovation in special plant engineering for the automotive industry. COMPANY GOALS Continual further development of our products and processes. Constant development of new technologies and integration methods. Worldwide presence for global challenges and projects. COMPANY VISION offers its clients stare-of-the-art systems and tools. 14 TECHNOLOGY FOR YOU
15 PHILOSOPHY Innovations with new technology and processes Constant improvement of existing technologies Ongoing quality improvement through new ideas and approaches Cost benefits for clients Comprehensive and long-term client satisfaction HANNES AUER CEO TECHNOLOGY FOR YOU 15
16 Anlagenbau GmbH Headquarters: Ebbs Kleinfeld Ebbs Austria Managing Director: Mr. Hannes Auer T: +43 (0) F: +43 (0) E: IBAN: AT BIC: RZTIAT22 UID: ATU Innsbruck District Court FN z AS OF 10/ EN
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