Control and Monitoring of Subsea Power Grid
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1 Control and Monitoring of Subsea Power Grid Siemens Oil & Gas solutions - Offshore All rights reserved.
2 Siemens Subsea Solution Segments 5 Main Solution Segments That are Evolving Subsea Controls Subsea Surveillance Backpack Solutions Brownfield upgrades Communication on Power Integ. Subsea to Surface Independent Controls Subsea Power Condition monitoring Leak detection Optical inspection Advanced sensing Direct Electric Heating (DEH) Pipeline Tree Manifolds 2 major projects to date AC HVDC Top Side Drives Small Fields Large Fields Subsea Grids Subsea Drives Long step out Subsea Compression and Boosting Eco II compressor Supporting boosting Partnering with ESP providers Possibly separation Image Source: Offshore Magazine, Aug Page Copyright Oil & Gas All rights reserved 2011
3 STG Core will close subsea engineering gap STG to close Siemens technology and competence gap Subsea marinization & engineering HV penetrator and connector competence Subsea Marinization Subsea engineering and solutions Strengthen early involvement in subsea solutions HV penetrators Subsea distribution: Umbilical, fiber, electrical Bring existing products to new solution business Page Copyright Oil & Gas All rights reserved 2011
4 Subsea Electrification Solutions ~ ~ ~ DC AC Topology M ~ ~ ~ ~ ~ ~ P M M M DC AC Point-to-point Long step-out point-to-point Small field electrification Large field electrification Long step-out large field electrification Step-out length (km) < < < > Siemens scope Top-side VSD Subsea transformer, top-side VSD System design and MV components System design MV components HVDC components, subsea VSD, transformer, switchgear Limitations Limited step out, one solution per consumer One solution per consumer, harmonic issues with VSD Limited number of consumers Very long step-outs None Page Copyright Oil & Gas All rights reserved 2011
5 Subsea power grid components Step Down Transformer Large power range Enviromental friendly Di-Electrical Fluid Double barrier Design Pressure compensated design Control system Control and monitoring of power grid Integration with leading control system solutions Interface to external units SIPOD Switchgear (36kV/800A) Pressure Compensated Base Plate with atm. Canisters Wet-mate Connections Subsea Variable Speed Drive Pressure Compensated design Integrated Input Transformer Natural Cooling Page Copyright Oil & Gas All rights reserved 2011
6 Challenges of control of a Subsea Power Grid Fast response to commands and failures High availability Flexible size and scalability of grid High number of (different) interfaces ~ Page Copyright Oil & Gas All rights reserved 2011
7 Grid topology Key characteristics Redundant system Subsea Process Node (EPCU) Local interface nodes (RTU) Flexible control topology Autonomous system Standard Interfaces Extensive monitoring and calculation of KPIs Page Copyright Oil & Gas All rights reserved 2011
8 Subsea network - Equipment protection Subsea network characteristics Real time support Accurate time stamping Provide transparent communication Page Copyright Oil & Gas All rights reserved 2011
9 Standardized interfaces SIIS is an open standard for Subsea equipment, defined in three levels: Level 1 Simple instrument loops (4-20 ma) Level 2 CANbus (Fault tolerant) CANOPEN Level 3 Ethernet TCP/IP SIIS Level 2, designed for complex subsea instrumentation The Siemens Power Grid can interface such instrumentation as a master, for example connect to external sensors The Siemens Power Grid can also act as an advanced slave unit, for example connected to a pump control system that sends rpm settings to the power grid Page Copyright Oil & Gas All rights reserved 2011
10 Condition monitoring To ensure and maintain the availability of the Subsea Power Grid, a dedicated Power management, performance-/condition based monitoring system will be provided. Monitoring of Power Grid incl. equipment to facilitate cost saving, lifetime extension, reduced maintenance and increased availability Remote monitoring / Fault diagnosis, condition & performance reporting to topside/shore operational center Lifetime prediction through the use of component models Page Illustration Copyright Oil & Gas All rights reserved 2011
11 What type of monitoring? Event based status monitoring Detect current status and failure events Requires low latency time Trend based condition monitoring Detect trends over time Low sampling rate but high amount of data Page Copyright Oil & Gas All rights reserved 2011
12 What do we monitor? Environmental monitoring Pressure and temperature Dielectric fluid volume Water in dielectric fluid Contamination of dielectric fluid Status monitoring Breaker and protection relay status VSD status Load status Control system status Communication network status Electric net monitoring Current Voltage Insulation resistance Short circuit and overcurrent Sequence of events detection after faults Page Copyright Oil & Gas All rights reserved 2011
13 How do we gather and process data? Data is used for condition monitoring and life time prediction Monitoring and life time prediction clients Relevant data to topside control, the rest to separate historian server Application Server Historian server (PIMAQ) Topside Control Gather, process and send data Subsea Process Node (EPCU) Page Copyright Oil & Gas All rights reserved 2011
14 Life time prediction Page Copyright Oil & Gas All rights reserved 2011
15 Improve lifetime and fault prediction Page Copyright Oil & Gas All rights reserved 2011
16 Accelerated lifetime test Purpose Identify dominant failure modes Identify factors that accelerate ageing Identify early signs of failures Estimate lifetime of components Implementation Identify how environmental factors affect components (pressure, temperature, oil quality etc.) Perform long term testing with high component stress Analyze data and compare with component life time models Page Copyright Oil & Gas All rights reserved 2011
17 An advanced control and monitoring system will give you: Flexible control - System can easily be reconfigured for many different topologies - System can operate autonomously Increased grid life time - Operation can be adapted to increase component life time Lower maintenance costs - Remaining life time can be predicted so that maintenance can be planned - Service intervals can be extended to when maintenance is needed Higher availability - System can continue to operate after faults, either at full or reduced performance - Modular design and advanced fault detection will reduce repair time Page Copyright Oil & Gas All rights reserved 2011
18 Siemens Subsea Power Grid - Enabling Subsea Processing further Copyright Oil & Gas All rights reserved 2011 Page
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