Subsea Asia Subsea Processing. June 2008 Dennis Lim Senior Field Development Engineer
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1 Subsea Asia Subsea Processing June 2008 Dennis Lim Senior Field Development Engineer
2 Agenda Overview of FMC Subsea processing projects History and on-going projects Recent development within subsea processing 2
3 FMC Offshore Capabilities Metering & Control Systems Light Well Intervention Surface Well Systems Subsea Drilling Systems Standard Subsea Trees Subsea Processing Smart Well Control Systems Subsea Template Systems Subsea Manifold Guidelineless Deepwater Trees ROV Tie-In Systems 3
4 Subsea Processing Definition: Subsea Processing is any active handling and treatment of produced fluids at or below the seabed. However, the following have been given the most attention: Boosting / pumping Separation processes Wetgas boosting / compression 4
5 5
6 FMC s Subsea Processing References Project Operator Year Seabed pumps Draugen Shell 1994 Lufeng Statoil 1996 Topacio ExxonMobil 2000 Jubarte II Petrobras 2006 Albacora(subsea equipment) Petrobras 2007 Cascade & Chinook Petrobras 2007 Tordis SSBI World First Commercial Subsea Separation System Downhole pumps Lihua Amoco 1996 Otter TotalFinaElf 2001/ 2002 Subsea Processing VASPS(Control System) Petrobras 2001 Tordis SSBI Statoil 2005 BC-10 Shell 2006 Perdido Shell 2007 Pazflor Total 2008 Lihua, horizontal trees including ESP s Lufeng, 5 subsea pumps in continuous operation for 5 years Topacio, 2 multiphase pumps retrofitted into the pigging loop 6
7 Ongoing FMC Subsea Processing Projects Field Customer Region Award Project Drivers FMC Solution Tordis Statoil North Sea 2005 Increasing Water Production Water/Oil Separator with sand handling and boosting BC-10 Shell Brazil 2006 Low Reservoir Pressure Heavy Oil Gas/Liquid Caisson separators with ESPs, ESP pumping modules Perdido Shell GoM 2007 Low Reservoir Pressure Heavy Oil Gas/Liquid Caisson separators with ESPs Cascade Petrobras GoM 2007 Low Reservoir Pressure Heavy Oil Horizontal ESP s on seabed Pazflor Total West Africa 2008 Hydrate Formation Risk Low Reservoir Pressure Gas/Liquid Seperation with seabed boosting 7 7
8 Tordis New PLIM Subsea separator + multiphase pumping + water injection pumping + flow measurement + sand management Water injection well 8
9 Tordis Three phase seperation and boosting in 220m water depth, 12 km step-out» Client: StatoilHydro» Location: North Sea» Delivery: 3Q 2007 Highlights» 35 Million extra barrels of oil increasing the reservoir recovery from 49 to 55%» World's first system for full field subsea separation and integrated sand management» Size: 30 x 40 x 20m, 1200 Tonnes» Deliveries: Gas/oil/water/sand separation station incl. Mutiphase pump & Single phase pump, Sand handling system Status Installed in Fall 07 In Operation since December 2007 Increasing oil production from the Tordis field 9
10 Pazflor Scope SSS (3 off) Subsea Separation Unit Separator Module Pump Modules Manifold Module Intermediate Frame Foundation Base Structure Subsea Control Module Controls & Power Umbilical Pump Control Module Topside Control System 10
11 Pazflor 3 Gas-Liquid Separator Stations in 800m water depth, 2-4 km step-out» Client: Total» Location: Angola,W.Africa» Delivery: 2011» Deliveries: 3 Gas-Liquid Separator Stations 6 hybrid pump modules (+ 2 spares) Combined Power and service umbilicals Vertical separator with CDS inlet and internals Highlights» First Seabed Gas-Liquid Gravity Separation system» Enabling Technology for oil production» Size: 21 x 21 x 19 Weight: 800 Tonnes (incl support structure) Status Progress on schedule First HAZOP performed Major subcontracts signed 11
12 Continuous technology development Moving from bulk gravity separation Tordis oil/water separator Pazflor gas/liquid separator 12
13 to slimmer and more compact solutions Caisson separator cluster in deep water PipeSeparator Caisson separator in GoM 13 13
14 to inline, ultra-compact solutions. CDS Inline deliquilizer Proven topside technology Ongoing qualification for subsea use High G-force liquid liquid separation 14 14
15 Subsea Gas Compression The next gamechanger in subsea 15
16 Subsea Gas Compression The Purpose Maintain gas production when reservoir pressure is declining. Field development with gas transportation directly to shore without surface facility all through the field lifetime. Save cost of major surface-based production. Be enabling tool for use of existing infrastructure. Significant value driver for gas fields with long step-out distance. 16
17 FMC vision Thank You 17
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