HPHT Case Study: Kristin Field, North Sea

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1 HPHT Case Study: Kristin Field, North Sea Craig Newman Senior Engineer, Subsea Systems NOV Texas Oil Tools 1

2 Personal info 2010 BSME Texas Tech University Joined TOT as Mechanical Engineer Worked with Land and Subsea Equipment Senior Engineer, Subsea Systems - Since

3 NOV TOT Background Coiled Tubing / Wireline Pressure Control Equipment Founded 1978 First subsea BOP Actuator models Deployed around the world 3

4 Subsea BOP for Well Intervention ksi Subsea Dual Combi ksi Thunderhorse Project 4

5 EIA Actuator 5

6 Subsea Safety Head 6

7 Past Projects x K Sun Balmoral x K Sun Balmoral K Camco Stena Seawell x 4.32 x 2.06 Shell UMC K Amerada Hess x K Tordis Project X K Shell Nelson Project x K Elf-Lille Frigge Project x K Norske Hydro Troll OLJE Project x K Esso Balder x K BP Foinaven Project x K Exxon Zinc K Well Ops for Stena Seawell 1997

8 Past Projects 5.12 x K FMC GOM 1999 (8200 water depth) 5.18 x K FMC BP Thunder Horse (10,000 depth) K FMC Woodside 2004 (10,000 water depth) K FMC Ensfield 2004 (10,000 water depth) K BP Plutonio EI K FMC Tyrihans Statoil ET K FMC Gjoa Statoil ET K FMC Gummusut EI K Vega Statoil EI K EI FMC Clove K EI FMC Laggan Tormore 8

9 Current Projects K EI Hibernia (Shear solid 2 bar) Special K EIA OWIRS K EI Actuators for Brazil Petrobras K ET Chevron Wheatstone K EI Statfjord Statoil K ET TTRD RLWI K ET RLWI # K EIA BP Nakika K EIA Blue Ocean 9

10 HP/HT What is HP/HT? 10

11 What Standards Exist to Define HP/HT Equipment Requirements? API 6A (ISO 10423) API 16A (ISO 13533) NORSOK D-001 API TR 1PER15K-1 11

12 HP/HT Definition API 6A (ISO 10423) Temperature ratings max at 250 F (121 C) 12

13 HP/HT Definition API 6A (ISO 10423) Annex G Design and rating of equipment for use at elevated temperatures 13

14 HP/HT Definition API 6A (ISO 10423) Annex G 14

15 HP/HT Definition API 6A (ISO 10423) Annex G 15

16 HP/HT Definition API 6A (ISO 10423) Annex G 16

17 HP/HT Definition API 6A (ISO 10423) Annex G 17

18 HP/HT Definition API 16A (ISO 13533) Temperature ratings max at 250 F (121 C) 18

19 HP/HT Definition NORSOK Standard D-001 A system is considered HP/HT when either, or both, of the following criteria are met Over 300 F (150 C) Bottom Hole Static Temperature Over 10,000psi (690 bar) Wellhead Shut-in Pressure 19

20 HP/HT Definition API TR 1PER15K-1 A system is considered HP/HT when either of the following criteria, or both, are met Over 350 F (177 C) Flowing Temperature Over 15,000psi (103Mpa) MASP 20

21 HP/HT Definition API 6A (ISO 10423) API 16A (ISO 13533) NORSOK D-001 High Pressure N/A N/A >10,000psi (690 bar) API TR 1PER15K-1 >15,000psi (103 Mpa) High Temperature >250F (121C) >250F (121C) >300F (121C) >350F (121C) 21

22 HP/HT How do we design and qualify for it? 22

23 NOV TOT Equipment Used in Kristin Field ET in 15ksi Safetyhead Deployed in 2006 Tested to 295 F (146 C) Qualified to F (1-100 C) Gas Tight 23

24 Safetyhead Qualifications FAT API 16A (ISO 13533) API 6A (ISO 10423) PR2 API 6A (ISO 10423) Appendix F.2.5 Appendix F (e-q) Ram Temperature API 16A (ISO 13533) (Annex D.2 & D.4) Industry Standards Fatigue Test API 16A (ISO 13533) (Annex C.2.2) Hyperbaric (10,000ft / 3048m) ISO Appendix L Ram Access API 16A (ISO 13533) (Annex C.2.5) Shear Test Norsok D-002 Appendix B 24

25 4-Well Batch Testing Test Media Temperature Wellbore Pressure Hydrostatic 34 F (1 C) 10,000psi (690 bar) Function Cycles Flow Kristin Condensate at 250 F (121 C) - 16 hours Pressure Cycles 24 4 Hydrostatic 250 F (121 C) 0psi 3-25 Hydrostatic 250 F (121 C) 10,000psi (690 bar) Hydrostatic 250 F (121 C) Cooling to 34F (1 C) 10,000psi (690 bar) Nitrogen Gas 250 F (121 C) 10,000psi (690 bar) Nitrogen Gas 250 F (121 C) 750psi (51.7 bar)

26 Kristin 4-Well Batch Testing Kristin Condensate Required Extended Heating Time Increased Ram Cycles Simulate Successive Completions on 4 wells API 16A Standard Oil Used for heating Simulate Operational Temperature Range 26

27 Moving Forward Industry Standard Field Feedback Positive/Negative 27

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